Axles according to drawing

Mechanical engineering

In mechanical engineering, axles are essential components responsible for motion control and the stability of machines. They are used in large production machines to precisely guide movements while carrying heavy loads. One example is CNC machines, where axles ensure accuracy in the machining of workpieces. Axles are also of crucial importance in presses, as they serve as stable pivot points that must withstand extremely high compressive forces.

Vehicle construction

In vehicle construction, axles are indispensable components that provide stability, mobility and performance. They are essential parts of wheel suspensions, drivetrains and steering mechanisms. Front and rear axles take on the task of supporting the vehicle’s weight and efficiently transferring engine power to the wheels, which is particularly important for ride comfort and safety. In commercial and heavy-duty vehicles, axles are specifically designed for the high loads encountered during transport and off‑road use. Overall, axles make a decisive contribution to the functionality and efficiency of vehicles.

Agricultural engineering

In agricultural engineering, axles are used in various machines, for example in tractors, combine harvesters and plows. These machines depend on robustly constructed axles to guarantee their functionality in demanding environments such as uneven terrain or large temperature fluctuations. Axles enable the reliable transmission of drive and steering forces while also providing the necessary stability.

Energy generation

In the field of power generation, axles play a central role, especially in wind turbines. They ensure the secure connection of the various turbine parts and enable the rotational movement of the rotor blades. The material of the axles must be particularly corrosion-resistant to withstand demanding conditions such as wind and moisture and to ensure a long service life of the installations.

Conveyor technology

In material handling, axles are indispensable for supporting the movement of heavy goods in production plants, warehouses, and distribution centers. They primarily serve as load-bearing elements in roller conveyors, conveyor belts, and transfer carts. They ensure not only the stability of the conveyor systems but also smooth movement to maximize efficiency and throughput.

Construction and building technology

Axles accorting to drawing ensure precise, long-lasting connections in construction and building technology – from facade and parapet elements to gate systems and ventilation dampers. Individually defined geometries, fits and surface finishes ensure play‑free support, corrosion‑resistant operation and a long service life. By using suitable materials and tolerance chains, assembly times are reduced, maintenance is simplified and system efficiency is noticeably increased.

Various shapes and lengths for any quantities

For axles made to drawing, we offer a wide selection of diameters from 4 mm to 65 mm and lengths between 5 mm and 350 mm – optimally matched to a wide range of applications across various industries. With this flexibility, both single bespoke items and large series projects can be realized. Whether small batch sizes for special machine solutions or large quantities for series assembly are required: our production is designed to implement your individual requirements reliably and efficiently.

Simply tell us the desired quantity and the technical specifications of your axles – we will ensure a tailored implementation, whether it is a special solution or a series component.

The most common materials: steels of varying quality

For the production of bespoke axles according to drawing, we rely on a wide range of materials that are specifically matched to the respective application requirements. In particular, we use high-quality steels – from undercut steel through A2- and A4-quality stainless steel to selected special steels.

Depending on the load profile or environmental conditions, we can also use materials that offer particularly high strength, optimal corrosion resistance or special properties such as seawater resistance or high-temperature strength. This ensures that each axle is optimally prepared for its intended application both mechanically and in terms of service life – and that you receive the right material basis for every technical challenge.

Axles according to drawing – machining options

Axles can be adapted to specific application requirements in many ways thanks to modern manufacturing techniques. A wide range of machining options allows both functional and design-specific features to be implemented reliably. Typical options include cross holes, grooves, various milling operations and polygonal turning. Special head forms such as spanner surfaces or internal hexagon can also be realized. In addition, numerous types of threads – metric or inch, in regular, fine-pitch, right- or left-hand versions – are available to optimally adapt the axle to the respective application.

Complex geometries can be implemented just as well as the individual marking of individual components for clear identification. With this broad range of options, tailor-made axles are ideally suited to demanding technical challenges where standard solutions reach their limits.

Coating

In addition to various functional special surface treatments, we in particular carry out electroplated coatings such as the galvanic zinc plating. In this process, a thin layer of zinc is applied to the surface of the axle, which serves as an effective corrosion protection and reliably protects the underlying material from penetrating moisture. Further options, such as phosphating, passivating or bluing, are also available for specific application requirements.

Treatment

Depending on the intended application, it may be necessary to treat the axle surface specifically: for particularly clean applications, axles are supplied completely grease-free, while in other cases a defined oil film can be applied for temporary protection and easier handling. This decision will be made individually together with you and is based on the planned operating conditions of the axle.

Mechanical processing

To achieve exact tolerances and highly smooth surfaces, we offer grinding as a precise, machine-based process. (laser) engravings and individual markings are also possible, which can serve both traceability and specific documentation requirements.

Finishing

The targeted modification of material properties is achieved through processes such as heat treatment. For example, hardening significantly increases the surface and core strength of the axle, while quenching and tempering produces a particularly balanced combination of high strength and toughness. By nitrocarburizing, the axle's surface layer is additionally improved against wear and corrosion. These heat-treatment measures overall ensure an optimal adaptation for demanding and long-lasting applications.